Course Syllabus

 

 WLDG-1434 Introduction to Gas Tungsten Arc Welding (GTAW)

TARRANT COUNTY COLLEGE DISTRICT MASTER SYLLABUS

COURSE DESCRIPTION

Principles of gas tungsten arc welding (GTAW), including setup, GTAW equipment. Instruction in various positions and joint designs.

COURSE TYPE

Technical

COURSE GOALS AND LEARNING OUTCOMES

End-of-Course Outcomes: Describe various joint designs; describe safety rules and equipment; and describe the effects of welding parameters in GTAW; weld various structural materials.

Learning outcomes are linked to SCANS requirements. Specific SCANS requirements are linked to the class schedule.

Upon successful completion of this course, students will:

  1. Demonstrate an understanding of the operation of welding equipment safety by a. setting up welding station (1a, 1b, 2a);
  2. describing burns (1a, 1b);
  3. describing proper clothing (1a, 1b);
  4. distinguishing ultraviolet light types (1a, 1b).

 

  1. Demonstrate an understanding of the correct methods of setting up a gas tungsten arc power supply for basic welding of low carbon steel by a. grinding tungsten (1a, 1b, 2e);
  2. selecting filler material (1a, 1b, 2e);
  3. setting gas flow (1a, 1b);
  4. setting correct welding current and voltage (1a, 1b, 2e);
  5. preventing contamination of welded joint (1a, 1b, 2e);
  6. selecting proper backing shielding gases (1a, 1b, 2e).

 

  1. Demonstrate an understanding of the correct procedure for preparation of a weld joint by a. preparing the weld joint for low carbon steel welded joints (1a, 1b, 2d, 2e);
  2. selecting the proper welding current for low carbon steel welding (1a, 1b, 2d, 2e).

 

 

 

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  1. Demonstrate the procedure for welding the fillet welds on carbon steel joints by a. describing the 5 basic joints used in GTAW of carbon steel (1a, 1b, 2d, 2e);
  2. setting proper welding amperage (1a, 1b, 2e);
  3. identifying and interpreting problem in running fillet welds on 1/16” and 11 gauge carbon steel in all positions (1a, 1b, 1c, 2d, 2e);
  4. distinguishing proper stop and restart (1a, 1b, 2e);
  5. running filler passes (1a, 1b, 1c, 2a, 2d, 2e).

 

  1. Demonstrate the procedure for testing to ASME welding qualification of welded joints by a. laying out and machine testing bends (1a, 1b, 2e);
  2. performing visual examination of test plates (1a, 1b, 2e);
  3. testing to ASME Section 9 welding code (1a, 1b, 1c, 2a, 2c, 2c, 2d, 2e).

 

  1. Produce groove welds on 1/16” and 11 gauge carbon steel in the 1G, 2G, 3G, and 4G position by a. demonstrating root passes in 1G, 2G, 3G, and 4G position (1a, 1b, 1c, 2a, 2b, 2c, 2d, 2e);
  2. laying out, fitting up, and interpreting welding symbols (1a, 1b, 2a, 2d, 2e).

 

  1. Perform stainless steel fillet welds on 1/16 gauge thickness by a. performing butts, laps, and tees with backing shield gas (1a, 1b, 2a, 2c, 2d, 2e);
  2. performing butt weld qualification in the 1G position (1a, 1b, 1c, 2a, 2b, 2c, 2d, 2e).

 

  1. Demonstrate an understanding of the welding classifications and the weld ability of stainless steel by a. explaining the classifications of 201, 304, and 410 stainless steel (1a, 1b, 2a, 2d, 2e);
  2. demonstrating the proper selection of filler metal for welding stainless steel in the 300 and 400 series (1a, 1b, 2a, 2d, 2e);
  3. explaining steps to control distortion in stainless steel (1a, 1b, 2d, 2e).

 

  1. Demonstrate an understanding of the welding of aluminum with the GTAW process by a. selecting proper filler metal for each classification of aluminum (1a, 1b, 2a, 2c, 2d, 2e);
  2. explaining proper methods of cleaning of aluminum oxide from surface of weld joint (1a, 1b, 2a, 2c, 2d, 2e);
  3. selecting proper current for welding of aluminum alloys (1a, 1b, 2a, 2e);
  4. selecting proper tungsten shape for welding aluminum alloy (1a, 1b, 2a, 2e);
  5. welding fillet and groove joints in the 1F, 2F, 3F, 1G, 2G, and 3G positions (1a, 1b, 1c, 2a, 2c, 2d, 2e).

 

 

 

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COURSE ASSESSMENT

Student success is measured by a variety of assessment techniques aligned with course goals and learning outcomes. Individual faculty members are responsible for designing evaluation instruments to measure student mastery of course goals and learning outcomes and indicating the nature of such evaluation instruments in the instructor’s class requirements.

STUDENT ACCESSIBILITY RESOURCES

Any student with a documented disability needing academic accommodations is required to contact the Student Accessibility Resources (SAR) Office located on each campus to schedule an appointment with the Coordinator of SAR. All discussions are confidential. Because SAR accommodations may require early planning and are not provided retroactively, students are encouraged to contact SAR as early in the semester as possible. SAR is responsible for approving and coordinating all disability-related services. TCC professors will honor requests for accommodation when they are issued by SAR.

SCHOLASTIC DISHONESTY

Students are responsible for adhering to the TCCD policy on scholastic dishonesty as stated in the online student handbook at www.tccd.edu.

RESOURCES

For additional information regarding the student handbook, academic calendar, course evaluations, attendance policy, SCANS skills, Core Competencies, etc., see www.tccd.edu.

 

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Course Summary:

Date Details Due